How to Store IBCs Safely: A Complete Guide

Safety is paramount in industries where bulk containers like Intermediate Bulk Containers (IBCs) are used for storage and transport. Mishandling of these units can lead to workplace accidents, environmental hazards, and non-compliance with regulatory standards. To enhance the safety of operations, proper attention must be dedicated to the handling and storage practices of IBCs. This guide will explore effective strategies to manage these containers safely, with a particular focus on the solutions provided by SpillShop to maintain a safe and compliant workplace.

For quality IBC storage, SpillShop offers a selection of regulatory-compliant IBC bunds that are crucial for safe storage practices. These bunds are constructed from polyethylene, making them both strong and durable, capable of withstanding the rigours of industrial use while being compatible with a wide range of substances. The design of these bunds ensures that in the event of a spill, the liquid is contained effectively, preventing environmental contamination and reducing the risk of slip hazards.

Understanding the Risks with IBC Storage

IBC containers are versatile storage units used across various sectors to store products in substantial quantities. While these containers are robust and designed for efficiency, their size and the volume they handle can pose unique challenges in safety management. These challenges include the risk of uncontrolled spillage and the need for specialised handling equipment to manage heavy loads safely. It is crucial that every organisation that utilises these containers is equipped with the correct tools and knowledge to mitigate these risks.

Safe Movement of IBCs

To move IBCs safely, especially when they are not fully filled, using a forklift is generally advised. However, the movement of liquid inside a partially filled IBC can affect its stability, making it prone to shifting or slipping off the forks. To address this, ensuring that the forklift operator is trained in handling such loads is essential. Additionally, employing ramps can aid in managing inclines more safely, preventing accidental tipping or spillage.

Decanting from IBCs

Decanting fluid from an IBC involves careful consideration due to the positioning of the filling and emptying holes. SpillShop recommends using tools and attachments that fit securely to these openings to ensure a controlled and safe transfer of contents. This minimises the risk of spills during decanting, especially as the container becomes less full and the flow rate decreases, which could otherwise lead to handling difficulties.

Best Practices for Storing IBCs

When storing IBCs, it is vital to select an appropriate location that is isolated from incompatible substances, sources of ignition, and areas accessible by the general public. If outdoor storage is necessary, securing the containers against theft and environmental elements like rain is imperative. SpillShop provides protective covers and custom-designed bunds that include rain shields to safeguard the containers and their contents from weather-related damage.

By regulation, the capacity of the bund must be able to contain at least 110% of the largest IBC’s volume or 25% of the total volume stored if multiple IBCs are housed within the same bund. Planning for future needs is also essential; selecting containers and bunds that accommodate your expected capacity for the coming years is more cost-effective and ensures ongoing compliance.

Compliance and Workplace Safety

Ensuring compliance with safety regulations is not just about avoiding penalties but about safeguarding the workplace and its personnel. Plus, storing chemicals that are flammable, corrosive, toxic or oxidising agents which pose the risk of combustion all increase the risks significantly. SpillShop’s spill control equipment plays a critical role in this aspect. By providing secondary containment solutions, like IBC bunds, and essential handling equipment, they help businesses prevent accidents and respond effectively to any incidents.

Furthermore, the use of appropriate personal protective equipment (PPE) and the implementation of rigorous training programs for staff are indispensable parts of a comprehensive safety strategy. These measures ensure that all operations involving IBCs are performed safely and in accordance with legal and operational standards.

Choose SpillShop for Reliable Spillage Control Solutions

SpillShop is dedicated to enhancing workplace safety through its extensive range of spill control products. From modular bunds designed for specific IBC configurations to complete spill kits tailored for various scales of potential spills, our solutions are designed to meet the diverse needs of our clients. We are committed to providing high-quality, compliant, and effective products to ensure that your operations remain safe, environmentally responsible, and compliant with all relevant regulations.

For businesses looking to improve their spillage control and workplace safety measures, SpillShop stands ready to assist. Contact us today to learn more about our products and how we can help you keep your workplace prepared for any situation. This commitment to safety and compliance is your first line of defence against workplace incidents and ensures that your operations can proceed smoothly and safely.